Portable HSI Plants

Overview

Accommodating three- or four-blow bar configurations, our portable horizontal shaft impactor (HSI) plants offer the adaptability and capacity required to meet high production demands. 

 A large feed opening and a high-performance MPR rotor make these impact crushers well suited for recycle and aggregate processing applications. With up to 30% more uptime and 25% more production than competitive models, these plants deliver exceptional performance. 

Applications

  • Aggregates

    There are two main classes of aggregates: natural and manufactured. Deleterious material needs to be removed from both classes of aggregates. Processing these materials typically requires various steps including reduction and sizing and also may include dewatering and sorting. Producers can use a variety of crushing, screening, dewatering and conveying equipment to meet their desired specifications.
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    • Concrete Recycling

      Concrete is one of the most recycled materials in the world that can be repurposed several times over. Once the existing concrete is demolished or torn up, it needs to be processed for accurate shaping and sizing using a crusher and screen. 
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      • Construction

        Construction projects today depend on an available supply of quality concrete mix. With the most comprehensive line of concrete production equipment in the industry, Astec is ready to help meet that demand.
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      • Construction Aggregates

        Construction aggregate is typically medium or coarse material that is used in construction applications. Processing this material may include reducing its size with a crusher, sizing the crushed material with a screen and conveying the material into different stockpiles.
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        • Construction and Demolition (C&D) Recycling

          Construction & Demolition Recycling (C&D) is mixed material associated with construction and demolition. The material could include wood, cardboard, plastic, metal, wire, roofing shingles, concrete and more. By separating and recycling different materials it reduces landfill use and tipping fees, while also producing value-added products.
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        • Pioneer® jaw crusher in concrete recycling application

          Crushed Stone

          Crushed stone is a versatile product that can be used in a wide range of applications from construction to road building and even agriculture. Processing this material may include reducing its size with a crusher, sizing the crushed material with a screen and conveying the material into different stockpiles. 
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          • Roadtec RX-700 cold planer milling asphalt off the road surface into a dump truck

            Recycled Asphalt Pavement

            The asphalt pavement industry has a long history of incorporating reclaimed asphalt pavement (RAP) into new asphalt pavement mix. In fact, Asphalt is America’s most recycled material making the asphalt industry is a leader in the use of recycled materials. Astec has a long history of building world-class tools to allow contractors and producers to collect and utilize this very valuable product. 
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          • Sand & Gravel

            Sand and gravel are aggregates that are gathered from naturally occurring deposits. These aggregates, when gathered, may contain clays, silts and other deleterious material that needs to be processed out for commercial-grade products. Reduction and sizing can be accomplished with a variety of crushers and screens. Once the material is accurately processed, it can be used for road building, construction materials and a variety of other applications. 
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            Features

            Specifications

            UNITS:
            Model Dimensions – HxWxL (m) Total Weight (kg) Maximum Feed Size (mm)
            ProSizer® 3100 4.2 x 3.6 x 20.2 37,200 150
            ProSizer® 3600 4.0 x 3.6 x 23.8 56,700 300
            ProSizer® 4200 4.2 x 3.6 x 20.2 61,900 530
            CS3646 4.2 x 3.4 x 15.3 33,700 300
            CS4250 4.0 x 3.6 x 14.8 42,600 530
            CS4250CC 4.2 x 3.7 x 21.0 54,300 530
            CS5260 4.3 x 3.6 x 16.5 57,660 610
            SS4250 4.4 x 3.6 x 14.9 45,070 200
            SS5260 4.2 x 3.6 x 15.2 50,270 200
            PA 6060PP-VGF 4.6 x 3.5 x 16.1 81,900 1,020
            Model Dimensions – HxWxL (ft) Total Weight (lb) Maximum Feed Size (in)
            ProSizer® 3100 13.9 x 11.9 x 66.4 82,000 6
            ProSizer® 3600 13.5 x 11.8 x 78.1 125,100 12
            ProSizer® 4200 13.9 x 11.8 x 66.2 136,400 21
            CS3646 13.8 x 11.1 x 50.3 74,300 12
            CS4250 13.3 x 11.9 x 48.7 94,000 21
            CS4250CC 13.9 x 12.0 x 69.0 119,650 21
            CS5260 13.7 x 11.9 x 54.0 127,120 24
            SS4250 14.5 x 11.9 x 48.8 99,390 8
            SS5260 13.6 x 11.9 x 50.0 110,840 8
            PA 6060PP-VGF 15.0 x 11.5 x 52.9 180,190 40

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