Portable HSI Plants

Overview

Accommodating three- or four-blow bar configurations, our portable horizontal shaft impactor (HSI) plants offer the adaptability and capacity required to meet high production demands. 

 A large feed opening and a high-performance MPR rotor make these impact crushers well suited for recycle and aggregate processing applications. With up to 30% more uptime and 25% more production than competitive models, these plants deliver exceptional performance. 

Applications

  • Aggregates

    There are two main classes of aggregates: natural and manufactured. Deleterious material needs to be removed from both classes of aggregates. Processing these materials typically requires various steps including reduction and sizing and also may include dewatering and sorting. Producers can use a variety of crushing, screening, dewatering and conveying equipment to meet their desired specifications.
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    • Concrete Recycling

      Concrete is one of the most recycled materials in the world that can be repurposed several times over. Once the existing concrete is demolished or torn up, it needs to be processed for accurate shaping and sizing using a crusher and screen. 
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      • Construction

        Construction projects today depend on an available supply of quality concrete mix. With the most comprehensive line of concrete production equipment in the industry, Astec is ready to help meet that demand.
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      • Construction Aggregates

        Construction aggregate is typically medium or coarse material that is used in construction applications. Processing this material may include reducing its size with a crusher, sizing the crushed material with a screen and conveying the material into different stockpiles.
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        • Construction and Demolition (C&D) Recycling

          Construction & Demolition Recycling (C&D) is mixed material associated with construction and demolition. The material could include wood, cardboard, plastic, metal, wire, roofing shingles, concrete and more. By separating and recycling different materials it reduces landfill use and tipping fees, while also producing value-added products.
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        • Pioneer® jaw crusher in concrete recycling application

          Crushed Stone

          Crushed stone is a versatile product that can be used in a wide range of applications from construction to road building and even agriculture. Processing this material may include reducing its size with a crusher, sizing the crushed material with a screen and conveying the material into different stockpiles. 
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          • Roadtec RX-700 cold planer milling asphalt off the road surface into a dump truck

            Recycled Asphalt Pavement

            The asphalt pavement industry has a long history of incorporating reclaimed asphalt pavement (RAP) into new asphalt pavement mix. In fact, Asphalt is America’s most recycled material making the asphalt industry is a leader in the use of recycled materials. Astec has a long history of building world-class tools to allow contractors and producers to collect and utilize this very valuable product. 
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          • Sand & Gravel

            Sand and gravel are aggregates that are gathered from naturally occurring deposits. These aggregates, when gathered, may contain clays, silts and other deleterious material that needs to be processed out for commercial-grade products. Reduction and sizing can be accomplished with a variety of crushers and screens. Once the material is accurately processed, it can be used for road building, construction materials and a variety of other applications. 
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            Key Specifications

            Model Dimensions – HxWxL (m) Total Weight (kg) Max Feed Size (mm) Screen (m)
            ProSizer® 3100 4.2 x 3.6 x 20.2 37,200 150 2612 HF
            ProSizer® 3600 4.0 x 3.6 x 23.8 56,700 300 1.01 x 4.3 VGF  2618V HF
            CS3646 4.2 x 3.4 x 15.3 33,700 300 1.01 x 4.3 VGF 
            CS4250 4.0 x 3.6 x 14.8 42,600 530 1.27 x 6.1 VGF  
            CS4250CC 4.2 x 3.7 x 21.0 54,300 530 1.27 x 5.5 VGF  1.5 x 4.9 x 2 deck inline screen
            CS5260 4.3 x 3.6 x 16.5 57,660 610 1.27 x 6.1 VGF  
            SS4250 4.4 x 3.6 x 14.9 45,070 200 1.82 x 6.1 x 3 deck inline screen
            SS5260 4.2 x 3.6 x 15.2 50,270 200 1.82 x 6.1 x 3 deck inline screen
            PA 6060PP-VGF 4.6 x 3.5 x 16.1 81,900 1,020 1.5 x 6.1 VGF 
            Model Dimensions – HxWxL (ft) Total Weight (lb) Max Feed Size (in) Screen (ft)
            ProSizer® 3100 13.9 x 11.9 x 66.4 82,000 6 2612 HF
            ProSizer® 3600 13.5 x 11.8 x 78.1 125,100 12 3.3 x 14 VGF  2618V HF
            CS3646 13.8 x 11.1 x 50.3 74,300 12 3.3 x 14 VGF 
            CS4250 13.3 x 11.9 x 48.7 94,000 21 4.2 x 20 VGF  
            CS4250CC 13.9 x 12.0 x 69.0 119,650 21 4.2 x 18 VGF  5 x 16 x 2 deck inline screen
            CS5260 13.7 x 11.9 x 54.0 127,120 24 4.2 x 20 VGF  
            SS4250 14.5 x 11.9 x 48.8 99,390 8 6 x 20 x 3 deck inline screen
            SS5260 13.6 x 11.9 x 50.0 110,840 8 6 x 20 x 3 deck inline screen
            PA 6060PP-VGF 15.0 x 11.5 x 52.9 180,190 40 5 x 20 VGF 
            UNITS:

            All specifications subject to change without notice.

            Features

            • Hydraulic Adjustable Curtain

              • Hydraulically-adjusted closed side setting 
              • Precise gradation control for consistent product 

            • Maximum Performance Rotor

              • Large reduction ratio achieved with performance rotor 
              • 3- and 4-bar configurations 
              • Provides rugged performance of a solid rotor with accessibility of a segmented rotor 
              • Self-aligning bearings 

            • Replacement Blow Bars

              • Multiple metallurgies available 
              • Bolt-on liners for extended wear life and reduced downtime 

            • HSI Plant Configuration

              • Wide variety of feeder sizes 
              • Multiple belt widths available 
              • Variety of axle configurations 
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